CO2 reduction in the fries production process Lewedorp
Publieke samenvatting / Public summary
Aanleiding
McCain, the global leader in frozen potato-based products, is taking significant steps to enhance sustainability at its Lewedorp facility in the Netherlands. This initiative aligns with McCain's broader goals of promoting energy efficiency and reducing carbon emissions as part of the VEKI program. Despite the current efficiency of the French fries production line, which has an average capacity of 12 tons per hour and operates for 7,900 hours annually, there is substantial potential for further improvements in energy consumption and emission reductions. Recognizing this opportunity, McCain plans to install a Mechanical Vapor Recompression (MVR) system and an E2E condenser. These technologies will be pivotal in reducing the facility's energy footprint and enhancing overall sustainability. This project not only seeks to optimize production processes but also aims to align with global environmental standards and McCain's long-term sustainability objectives. The initiative is a testament to McCain's ongoing commitment to operational excellence and environmental stewardship.
Doelstelling
The primary goal of this project is to significantly enhance the energy efficiency of McCain's French fries production line at the Lewedorp facility and to reduce its carbon emissions. By implementing advanced technologies such as Mechanical Vapor Recompression (MVR) and an E2E condenser, McCain aims to lower its energy consumption and environmental impact. These upgrades are expected to lead to substantial operational cost savings, improved sustainability, and a reduced carbon footprint. The project directly contributes to the objectives of the VEKI program by promoting energy-efficient practices and reducing greenhouse gas emissions. Additionally, the project aligns with McCain's broader sustainability goals, which include minimizing environmental impact while maintaining high production standards. Over the next 3 to 5 years, McCain will also implement upgrades to the plant to gradually increase the production line's capacity from 12 tons per hour to 18 tons per hour, thereby meeting growing market demands in a sustainable manner. This dual focus on capacity enhancement and sustainability marks a significant step forward for McCain.
Korte omschrijving
The project will be executed in several key phases to ensure a seamless transition and successful implementation. Preparatory actions will include developing the business case, filing the subsidy application, and receiving internal approvals, starting July 2024 (not part of the subsidy application). Contractor negotiations will follow, covering program requirements based on technology guidelines, ESH standards, NDAs, permitting applications, and purchase orders, including contract signing and down-payments. The engineering phase for the energy savings measures, from January 2025 to April 2026, will finalize detailed designs necessary for the installation, including utilities, civil work, and electrical & instrumentation (E&I), managing equipment purchases and deliveries, and preparing supplier engineering. The construction phase will focus on building and integrating the complete installation into existing processes. Commissioning will ensure the machines meet requirements, identify, and rectify issues, and transition operations to full functionality. Throughout the project, management will ensure smooth collaboration, risk and quality management, and timely reporting.
Resultaat
The project is expected to deliver substantial energy savings and reduce operational costs, alongside a significant decrease in carbon emissions. The installation of the MVR system and E2E condenser will enhance the energy efficiency of the Lewedorp facility. In addition to these environmental benefits, the production capacity of the line will gradually increase from 12 tons per hour to 18 tons per hour over the next 3 to 5 years, enabling McCain to meet growing market demands sustainably. The project will result in long-term financial savings through reduced energy costs and potential tax incentives for sustainable practices. Moreover, the successful implementation of this project will reinforce McCain's reputation as a leader in sustainability and operational excellence. The initiative will also serve as a model for other facilities aiming to enhance energy efficiency and reduce their environmental footprint, thereby contributing to a more sustainable future for the industry as a whole.
McCain, the global leader in frozen potato-based products, is taking significant steps to enhance sustainability at its Lewedorp facility in the Netherlands. This initiative aligns with McCain's broader goals of promoting energy efficiency and reducing carbon emissions as part of the VEKI program. Despite the current efficiency of the French fries production line, which has an average capacity of 12 tons per hour and operates for 7,900 hours annually, there is substantial potential for further improvements in energy consumption and emission reductions. Recognizing this opportunity, McCain plans to install a Mechanical Vapor Recompression (MVR) system and an E2E condenser. These technologies will be pivotal in reducing the facility's energy footprint and enhancing overall sustainability. This project not only seeks to optimize production processes but also aims to align with global environmental standards and McCain's long-term sustainability objectives. The initiative is a testament to McCain's ongoing commitment to operational excellence and environmental stewardship.
Doelstelling
The primary goal of this project is to significantly enhance the energy efficiency of McCain's French fries production line at the Lewedorp facility and to reduce its carbon emissions. By implementing advanced technologies such as Mechanical Vapor Recompression (MVR) and an E2E condenser, McCain aims to lower its energy consumption and environmental impact. These upgrades are expected to lead to substantial operational cost savings, improved sustainability, and a reduced carbon footprint. The project directly contributes to the objectives of the VEKI program by promoting energy-efficient practices and reducing greenhouse gas emissions. Additionally, the project aligns with McCain's broader sustainability goals, which include minimizing environmental impact while maintaining high production standards. Over the next 3 to 5 years, McCain will also implement upgrades to the plant to gradually increase the production line's capacity from 12 tons per hour to 18 tons per hour, thereby meeting growing market demands in a sustainable manner. This dual focus on capacity enhancement and sustainability marks a significant step forward for McCain.
Korte omschrijving
The project will be executed in several key phases to ensure a seamless transition and successful implementation. Preparatory actions will include developing the business case, filing the subsidy application, and receiving internal approvals, starting July 2024 (not part of the subsidy application). Contractor negotiations will follow, covering program requirements based on technology guidelines, ESH standards, NDAs, permitting applications, and purchase orders, including contract signing and down-payments. The engineering phase for the energy savings measures, from January 2025 to April 2026, will finalize detailed designs necessary for the installation, including utilities, civil work, and electrical & instrumentation (E&I), managing equipment purchases and deliveries, and preparing supplier engineering. The construction phase will focus on building and integrating the complete installation into existing processes. Commissioning will ensure the machines meet requirements, identify, and rectify issues, and transition operations to full functionality. Throughout the project, management will ensure smooth collaboration, risk and quality management, and timely reporting.
Resultaat
The project is expected to deliver substantial energy savings and reduce operational costs, alongside a significant decrease in carbon emissions. The installation of the MVR system and E2E condenser will enhance the energy efficiency of the Lewedorp facility. In addition to these environmental benefits, the production capacity of the line will gradually increase from 12 tons per hour to 18 tons per hour over the next 3 to 5 years, enabling McCain to meet growing market demands sustainably. The project will result in long-term financial savings through reduced energy costs and potential tax incentives for sustainable practices. Moreover, the successful implementation of this project will reinforce McCain's reputation as a leader in sustainability and operational excellence. The initiative will also serve as a model for other facilities aiming to enhance energy efficiency and reduce their environmental footprint, thereby contributing to a more sustainable future for the industry as a whole.